Abu Dhabi, United Arab Emirates: Emirates Global Aluminium, the largest industrial company in the United Arab Emirates and the world’s biggest ‘premium aluminium’ producer, today announced the completion of a debottlenecking expansion at Al Taweelah alumina refinery, unlocking up to 50 thousand tonnes per year of additional alumina production.

The project installed a third ball mill at the alumina refinery, enhancing operational resilience and enabling future production growth at the UAE’s only alumina refinery.

Ball mills grind bauxite ore into fine particles that are then chemically processed into alumina. The new mill adds to two existing units already in operation at Al Taweelah, significantly reducing the risk of unplanned outages, improving the overall availability and supporting overall throughput.

The project was completed entirely by EGA in-house teams, from engineering design and project management through to construction and commissioning.  The construction phase was completed in under two and half years with more than 650,000 hours of work without a single Lost Time Injury.

Abdulnasser Bin Kalban, Chief Executive Officer of Emirates Global Aluminium, said: “This expansion is a key step forward for Al Taweelah alumina refinery, unlocking additional production capacity as we reorient our bauxite supply chain beyond Guinea. It further strengthens our operational resilience and unlocks capacity growth. I thank every member of the team who contributed to this success.”

Al Taweelah alumina refinery has consistently exceeded its nameplate capacity of 2 million tonnes of alumina per annum every year since its 2019 startup. Last year, Al Taweelah alumina refinery met 49 per cent of EGA’s total alumina requirements.

Contacts at EGA:
Theodora Gabrah
tgabrah@ega.ae

About EGA

Since 1975, when it was founded as Dubai Aluminium by His Highness Sheikh Rashid bin Saeed Al Maktoum, Emirates Global Aluminium has been innovating aluminium to make modern life possible.

Today EGA is the world’s biggest ‘premium aluminium’ producer and the largest industrial company in the United Arab Emirates outside the oil and gas industry.

EGA is equally-owned by Mubadala Investment Company of Abu Dhabi and the Investment Corporation of Dubai. It is the largest company jointly owned by the two Emirates.

EGA is an integrated aluminium producer, with operations on four continents from bauxite mining to the production of cast primary aluminium and recycling. EGA operates aluminium smelters in Jebel Ali and Al Taweelah in the United Arab Emirates, an alumina refinery in Al Taweelah, a bauxite mine and associated export facilities in the Republic of Guinea, a speciality foundry in high strength recycled aluminium in Germany, and a recycling plant in the United States.

EGA’s aluminium is the second largest made-in-the UAE export after oil and gas. In 2024, EGA sold 2.74 million tonnes of cast metal. EGA is the only UAE producer and makes the UAE the fifth largest aluminium producing nation in the world.

EGA has more than 400 customers in over 50 countries. In 2024, value-added products accounted for 82 per cent of EGA’s cast metal sales.

EGA’s aluminium is primarily used in the construction, automotive, packaging, aerospace and electronics industries.

Around 10 per cent of EGA’s aluminium production is sold in the UAE to around 20 downstream aluminium companies that make products with EGA’s aluminium. The growing broader aluminium sector in the UAE supports more than 52,000 jobs. EGA itself employs over 7,000 of these people including more than 1,300 UAE Nationals.

EGA has focused on technology development for over 30 years. EGA has used its own technology for every smelter expansion since the 1990s and has retrofitted all its older production lines. In 2016 EGA became the first UAE industrial company to licence its core industrial process technology internationally.

As a corporate citizen of the UAE, EGA aspires in all its operations to be measured amongst the world’s leading metals and mining companies in meeting its environmental and social responsibilities. In 2017, EGA became the first Middle East headquartered company to join the Aluminium Stewardship Initiative, a global programme to foster greater sustainability and transparency in the aluminium industry. In 2019, EGA’s Al Taweelah site became the first in the Middle East to receive certification from ASI for its sustainability practices and performance. EGA’s Jebel Ali site was certified in 2021. EGA’s bauxite mining subsidiary, Guinea Alumina Corporation, achieved the first ASI certification in Guinea in 2023. Al Taweelah alumina refinery was certified later in 2023. EGA’s German speciality foundry was certified in 2023, before its acquisition by EGA.

In 2021, EGA began production of CelestiAL solar aluminium, produced with solar power from the Mohammed Bin Rashid Al Maktoum Solar Park on the outskirts of Dubai. EGA is the first company in the world to make aluminium commercially using the power of the sun.

EGA was formed in 2014 through the merger of Dubai Aluminium and Emirates Aluminium.

EGA’s Jebel Ali aluminium smelter began production as DUBAL in 1979. At almost five square kilometres, this site is five times bigger than Dubai Mall.

EMAL started production in 2009 and its Al Taweelah aluminium smelter was the largest single-site aluminium smelter in the world when completed. EGA’s Al Taweelah site is five times bigger than Al Maryah Island at six square kilometres.

EGA has its own power stations at both sites in the UAE, producing electricity to meet its needs. EGA’s electricity generation capacity is 6,474 megawatts, making EGA the third largest electricity generator in the UAE after the Dubai and Abu Dhabi utilities. EGA also produces water through desalination units at its power plants.

EGA began production at Al Taweelah alumina refinery in April 2019. EGA’s alumina refinery is the first in the UAE and only the second in the Middle East. The project reduces the UAE’s dependence on imported alumina and supplies over 49 per cent of EGA’s needs.

Bauxite exports from Guinea Alumina Corporation, EGA’s wholly-owned subsidiary in Guinea, began in August 2019. The GAC project was one of the largest greenfield investments in Guinea in over 40 years.

For more information on EGA please visit www.ega.ae