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Projects Monitor 

Covering major construction projects in the Middle East
Updated: 30Sep11
 
VOPC - Sohar Iron Ore Pellet Plant - Phase 1
Country : Oman
Project Value : USD 1,400,000,000 Estimated
Sector : Industry | Steel
Consultants : Sohar Industrial Port Company (Feasibility Study) |  Essar Gulf (Engineering Design) |  Vale do Rio Doce (Vale) (Feasibility Study)
PMC : Jv of W J Towell and Company and Arcadis
Contractors : United Industrial Services Company (UNISCO) (Construction - Steel Fabrication) |  Shanghai Zhenhua Port Machinery Company Limited (Equipment Supply) |  Galfar Engineering & Contracting (Civil Works)
Profile Type :  Standalone Project
Associated Projects :  | Related Projects (1)
Completed
Completion: Dec 2011
 
 
Owner : Vale Oman Pelletizing CompanyVale Oman Pelletizing CompanyLoading... - Oman
Shareholders : Vale do Rio Doce (Vale) - Brazil - 70.00 %
Oman Oil CompanyOman Oil CompanyLoading... - Oman - 30.00 %
Location :
Sohar Industrial Estate, Sohar, Al Batinah, Oman
Contract Type : Construction
Facility Type : Iron ore pellet plant
Capacity : 9 million t/y of direct reduction pellets
Background Vale Oman Pelletizing Company (VOPC)Vale Oman Pelletizing Company (VOPC)Loading... plans to establish an iron ore pelletizing plant at the Port of Sohar.

This is phase one of the project and it includes two parallel plants each with a capacity of 4.5 million t/y of iron pellets.

The company plans to increase the production capacity to 18 million t/y in phase 2 of the project.

A new deep draft facility will be built for the Sohar port to accommodate vessels of 23 m draught that will be used for the import of raw materials needed and the iron pellets exported.

Vale will supply 100% of the iron ore for the pellet plant.

Essar is the engineering design consultant.

SIPCSIPCLoading... and Companhia Vale do Rio Doce (CVRD) are the feasibility study consultants.
Latest Events In December 2011, commissioning of the second pellet plant and the project were completed.
Previous Events In September 2011, commissioning of the second pellet plant was ongoing.

In July 2011, commissioning of the second pellet plant started.

In June 2011, construction of the second pellet plant was ongoing.

In April 2011, the first pellet plant and the distribution center were completed.

On 5 March 2011, work on the project was resumed and trial tests at the first pellet plant were resumed.

On 1 March 2011, work on the project was stopped due to the political situation in Oman.

In February 2011, commissioning of the first pellet plant and the distribution center was ongoing.

In January 2011, commissioning of the first pellet plant and the distribution center started. 91% of the construction work was completed.

In December 2010, Galfar Engineering and ContractingGalfar Engineering and ContractingLoading... announced that it has completed all civil works for the project. The utilities area was commissioned and completed.

In September 2010, Vale Oman signed a three-year maintenance agreement with ABB Company.

In June 2010, Vale Oman signed an agreement with Majan Electricity CompanyMajan Electricity CompanyLoading... to supply 93MW of power for the project.

In May 2010, Vale entered into agreement with Oman Oil CompanyOman Oil CompanyLoading... to sell 30% of Vale Oman Pelletizing Company for USD 125 million.

In March 2010, construction was in progress.

In October 2009, the construction was ongoing. Vale's management was considering the development of phase two of the project to double the pelletizing capacity to around 18 million t/y. Phase two execution was subject to the availability of natural gas.

In April 2009, the USD 24 million PMC contract was awarded to the JV of Arcadis and W J Towell and CompanyW J Towell and CompanyLoading....

On 2 March 2009, a cornerstone laying ceremony was held marking the start of construction.

In February 2009, a USD 36 million construction contract to fabricate steel structures for the plant was awarded to UNISCO (a division of the W J Towell GroupW J Towell GroupLoading...) . Vale signed a contract with Shanghai Zenhua Port Machinery (ZPMC) for the supply of material handling equipment at a cost of USD 80 million.

In December 2008, the USD 48 million civil works contract was awarded to Galfar Engineering and ContractingGalfar Engineering and ContractingLoading... SAOG. A separate USD 27 million contract for construction of substations and yard facilities was awarded to W J Towell and CompanyW J Towell and CompanyLoading....

In November 2008, the construction contract of four ore carriers (VLOC), each with the capacity of 400,000 tons was awarded to Oman Shipping Company (OSC)Oman Shipping Company (OSC)Loading....

In October 2008, SIPCSIPCLoading... and CVRD were finalizing the construction contracts.

In March 2007, the feasibility study was completed.

In December 2006, the feasibility study started.

In November 2006, a Memorandum of Understanding (MoU) was signed between SIPCSIPCLoading... and Companhia Vale do Rio Doce (CVRD) to conduct the feasibility study.
Scope of Work Construction of two 4.5 million t/y capacity iron ore pellet plants including:

- A port terminal for large vessels (400,000 t )
- A distribution center for up to 40 million t/y of iron ore and pellets piles
Financing Source Vale do Rio Doce will finance the project.

In November 2010, the company announced that it has allocated a global investment budget of USD 306 million to finance the project.
Related Projects
Project News
19-Sep-2011 Vale keen on expanding Sohar port facility soon - Muscat Daily
19-Sep-2011 Vale Oman to launch second pelletising unit by year-end - Oman Daily Observer
12-Sep-2011 New Country Manager to head Vale operations - Oman Daily Observer
13-Jul-2011 Sabic receives Vale's first consignment of pellets - Times of Oman
13-Jul-2011 Vale despatches first pellet shipment to SABIC - Oman Daily Observer
01-May-2011 Vale commences first phase of operations of US$1.356 billion Industrial Complex in Oman - Press Release
01-May-2011 Vale to explore mining activities in Oman - Muscat Daily
01-May-2011 Vale project capacity to be doubled, gas permitting - Oman Daily Observer
17-Apr-2011 Oman Gas starts supply to Vale project in Sohar - Oman Daily Observer
04-Apr-2011 Vale stresses need for integrated steel industry in Oman - Times of Oman
» More News
» More News

Project Schedule

ScheduleContract Phase/PhaseDescription
Nov 2006 StudyMOU for freasibility study signed between Sohar Industrial Port CompanySohar Industrial Port CompanyLoading... and Companhia Vale do Rio Doce
Dec 2006 StudyFeasibility study started
Mar 2007 StudyFeasibility study completed
Nov 2008 ConstructionContract for four ore carriers awarded to Oman Shipping Company
Dec 2008 ConstructionCivil works contract awarded to Galfar Engineering and ContractingGalfar Engineering and ContractingLoading...
Feb 2009 ConstructionEquipment supply contract awarded to Shanghai Zenhua Port Machinery Company
 ConstructionSteel fabrication contract awarded to UNISCO
02 Mar 2009 ConstructionConstruction started
Apr 2009 PMCContract awarded to the JV of Arcadis and W J Towell and CompanyW J Towell and CompanyLoading...
Jun 2010 Supply & InstallationAgreement signed with Majan Electricity CompanyMajan Electricity CompanyLoading... to supply power for the project
Dec 2010 ConstructionCivil works completed
Jan 2011 CommissioningCommissioning of the first pellet plant and distribution center started
Apr 2011 CompletionFirst pellet plant and distribution center completed
Jul 2011 CommissioningCommissioning of the second pellet plant started
Dec 2011 CompletionProject completed

Project News

19-Sep-2011 Vale keen on expanding Sohar port facility soon - Muscat Daily
19-Sep-2011 Vale Oman to launch second pelletising unit by year-end - Oman Daily Observer
12-Sep-2011 New Country Manager to head Vale operations - Oman Daily Observer
13-Jul-2011 Sabic receives Vale's first consignment of pellets - Times of Oman
13-Jul-2011 Vale despatches first pellet shipment to SABIC - Oman Daily Observer
01-May-2011 Vale commences first phase of operations of US$1.356 billion Industrial Complex in Oman - Press Release
01-May-2011 Vale to explore mining activities in Oman - Muscat Daily
01-May-2011 Vale project capacity to be doubled, gas permitting - Oman Daily Observer
17-Apr-2011 Oman Gas starts supply to Vale project in Sohar - Oman Daily Observer
04-Apr-2011 Vale stresses need for integrated steel industry in Oman - Times of Oman
» More News
 
Ajit Khimji Towers, P.O. Box 1918, Muttrah, Oman, Muscat
Tel: +968 24-604873 | Fax: +968 24-707051
  • Name: Marcos Beluco
    Position: Country Manager - Oman
    Email marcos.beluco@vale.com
  • Name: Marcelo Figueredo
    Position: General Project Manager
 
Essar Gulf
Consultant - Engineering Design
Emaar Business Park, 5th Floor, Jebel Ali, P.O. Box 61078, Dubai, United Arab Emirates, Dubai
Tel: +971 4-881-7278 | Fax: +971 4-364-9000
 
Sohar Industrial Port Company
Consultant - Feasibility Study
SIPC Building, Port of Sohar, P.O. Box 9, Sohar 327, Oman, Al Batinah
Tel: +968 26-852700 | Fax: +968 26-852701 | Email: info@portofsohar.com
 
Vale do Rio Doce (Vale)
Consultant - Feasibility Study
Brazil
Tel: +55 21 3814-4477 | Fax: +55 21 3814-4040 | Website: http://www.cvrd.com.br
 
Galfar Engineering & Contracting
Contractor - Civil Works
Building 760, Al Omaran Street, Ghala Industrial Area, P.O. Box 533, Muscat 100, Oman, Muscat
Tel: +968 24-591055,+968 24-525000 | Fax: +968 24-591676 | Email: galfar@omantel.net.om,galfarmail@galfar.com | Website: www.galfar.com
  • Name: Bobish Kumar
    Position: Technical Director
 
United Industrial Services Company (UNISCO)
Contractor - Construction - Steel Fabrication
Towell Group Building, Al Azaiba, P.O. Box 1040, Muscat, Oman
Tel: +968 24-526000 | Fax: +968 24-526051 | Email: general@wjtowell.com | Website: http://www.wjtowell.com
 
Shanghai Zhenhua Port Machinery Company Limited
Contractor - Equipment Supply
Muscat
Tel: +86 21-5839-6666 | Fax: +86 21-5839-9555 | Email: mail@zpmc.com | Website: https://www.zpmc.com
 
Jv of W J Towell and Company and Arcadis
PMC 
Arcadis
630 Plaza Drive, Suite 200 Highlands Ranch, CO 80129, USA
Tel: +1 720-344-3500 | Fax: +1 720-344-3535 | Website: http://www.arcadis-us.com
Towell Group Building, Exhibition Road, Al Azaiba, P.O. Box 1040, Muscat 112, 112, Oman
Tel: +968 24-526000,+968 24-526001 | Fax: +968 24-526051 | Email: general@wjtowell.com | Website: http://www.wjtowell.com
  • Name: Issam Kamal Sultan
    Position: Business Development Manager
 
Oman Oil Company
Shareholder 
Oman Oil Company Building, Al Qurum Area, P.O. Box 261, Muscat 118, Oman, Muscat
Tel: +968 24-573100 | Fax: +968 24-573101 | Email: info@oman-oil.com | Website: http://www.oman-oil.com
  • Name: Bruce Kerck
    Position: Head of Mining and Metals
  • Name: Hilal Al Kharousi
    Position: Head of Business Development
 
Vale do Rio Doce (Vale)
Shareholder 
Brazil
Tel: +55 21 3814-4477 | Fax: +55 21 3814-4040 | Website: http://www.cvrd.com.br
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