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Projects Monitor 

Covering major construction projects in the Middle East
Updated: 12Mar12
 
ESI - Mussafah Integrated Steel Complex - Phase II A
Country : UAE
Project Value : USD 1,100,000,000 Estimated
Sector : Industry | Steel
Contractor : Danieli & C. Officine Meccaniche S.P.A (EPC)
Profile Type :  Contract Project
Associated Projects : Contract (3)
Phase:
Commissioning
Completion: Apr 2011
 
 
Owner : Emirates Steel IndustriesEmirates Steel IndustriesLoading... - UAE
Shareholders : Abu Dhabi Basic Industries CorporationAbu Dhabi Basic Industries CorporationLoading... - UAE
Location :
Abu Dhabi Industrial City 1, Abu Dhabi, UAE
Contract Type : EPC - Engineering, Procurement, Construction
Payment Terms : Lump Sum Turnkey (LSTK)
Facility Type : Integrated Steel Complex
Capacity : 1.4 million t/y of beam blanks and blooms
Background Emirates Steel IndustriesEmirates Steel IndustriesLoading...(ESI) plans to develop an integrated steel complex in Mussafah, ICAD I, Abu Dhabi.

The project is phase II A of of Adbic's plan to expand its steel rolling operations in UAE to reach a capacity of 6.5 million tons per year.

The project includes a DRI plant and meltshop which will be identical to those in the first integrated complex but the caster will produce beam blanks and blooms.

The project will also cover the short fall of about 400,000 tonnes of steel billets that is required for the existing rolling mills.

Phase II (A & B) will cost around USD 1.6 billion.

The plant will be operated by Emirates Steel IndustriesEmirates Steel IndustriesLoading....

The gas will be supplied by Abu Dhabi National Oil CompanyAbu Dhabi National Oil CompanyLoading....
Latest Events In April 2011, the project was completed.
Previous Events In Q1 2011, commissioning of the complex started.

In October 2010, cold commissioning of the 2 plants started.

In August 2010, construction of the complex was ongoing.

In September 2009, 52% of the project construction works were completed.

In July 2009, civil works were completed and erection of structural steel started.

In 2008, construction started.

In February 2008, the USD 700 million EPC contract was awarded to Danieli and Company.
Scope of Work Construction of:

- 1.6 million t/y DRI plant
- 1.4 million t/y Melt shop/Cast to produce the semis (bloom 250 mm2 and beam blanks 280x220x90mm, 400x320x100mm and 610x320x100 mm)
Financing Source NatixisNatixisLoading... is the financial adviser.

In April 2011, Al Hilal Bank allocated USD 117 million as part of a dual tranche Islamic and conventional financing deal. The Ijarah-structured loan would partially fund ESI's plant expansion project and partly repay the company's bridge loan facility.

On 25 August 2010, ESI announced that it raised USD 1.1 billion to finance the project. The company signed a seven-year project financing agreement with a consortium of seven conventional banks and two Islamic finance institutions.The conventional banks consortium consists of the National Bank of Abu DhabiNational Bank of Abu DhabiLoading..., Union National BankUnion National BankLoading..., First Gulf Bank,First Gulf Bank,Loading... Bank of BarodaBank of BarodaLoading..., Arab Banking CorporationArab Banking CorporationLoading..., Al Khaliji France and Al Khaliji Commercial BankAl Khaliji Commercial BankLoading.... The two Islamic finance institutions include the Abu Dhabi Islamic BankAbu Dhabi Islamic BankLoading... and Al Hilal Bank.Al Hilal Bank.Loading...

On 1 July 2010, financial close was achieved on a USD 500 million export credit facility from the export credit agency Sace.

In April 2010, ESI sent requests to the banks for a long term financing loan (about USD 1.5 billion) to finance the bridge loan that matures in August 2010.

In September 2009, ESI announced that the company rolled over the USD 700 million bridge loan, coming due in 2009, to the end of August 2010, and will seek USD 600 million in debt from the market at the start of 2010. The export credit agency, Sace, would provide debt financing alongside a consortium of local banks.

In July 2009, ESI was working to extend the USD 700 million short-term loan by a further nine months.

In May 2008, ESI raised USD 700 million through an 18-month loan from seven banks. The loan was provided by HSBCHSBCLoading..., NatixisNatixisLoading..., National Bank of Abu DhabiNational Bank of Abu DhabiLoading..., Arab Banking CorporationArab Banking CorporationLoading..., Mizuho, and HVB/Unicredit Group.
Contract Packages
Type Project Name Contract Value
ESI - Mussafah Integrated Steel Complex - Phase I USD 800,000,000
ESI - Mussafah Integrated Steel Complex - Phase II B USD 650,000,000
ESI - Mussafah Integrated Steel Complex - Phase III USD 1,000,000,000
ESI - Taweelah Integrated Steel Complex - Phase IV -
Project News
17-Apr-2011 Emirates Steel liquid steel making capacity increases to 2.8 Million tons per year - Press Release
16-Apr-2011 Al Hilal Bank rolls out AED 430 million to finance Emirates Steel plant expansion - Press Release
25-Jan-2011 Emirates Steel Increased Output in 2010 by 17.5% and Sales Volumes were up by 120% - Press Release
03-Oct-2010 al khaliji ink US$1.1 billion Emirates Steel Industries finance deal - Press Release
15-Sep-2010 al hilal bank term arranger in Emirates Steel US$1.1bn project finance deal - Press Release
06-Sep-2010 ADIB leads Islamic tranche of AED 4.0 Billion project finance facility for Emirates Steel - WAM (Emirates News Agency)
26-Aug-2010 Emirates Steel gets $1bn loan for expansion - Arab News
01-Aug-2010 General Holding Corporation And Emirates Steel Secure Us$2.2 Billion Financing To Cover Emirates Steel's Expansion Projects - Press Release
18-Apr-2010 Emirates Steel Targets Greenfield Investment Opportunities and Potential Acquisitions - Press Release
26-Jan-2010 Emirates Steel to Consolidate its Debt Financing in 2010 - Press Release
» More News
» More News

Project Schedule

ScheduleContract Phase/PhaseDescription
Feb 2008 EPCContract awarded to Danieli and Company
2008 EPCConstruction of the complex started
Jul 2009 EPCCivil works completed and erection of structural steel started
Oct 2010 CommissioningCold commissioning of the 2 plants started
Q1 2011 CommissioningCommissioning of the complex started
Apr 2011 CompletionProject completed

Project News

17-Apr-2011 Emirates Steel liquid steel making capacity increases to 2.8 Million tons per year - Press Release
16-Apr-2011 Al Hilal Bank rolls out AED 430 million to finance Emirates Steel plant expansion - Press Release
25-Jan-2011 Emirates Steel Increased Output in 2010 by 17.5% and Sales Volumes were up by 120% - Press Release
03-Oct-2010 al khaliji ink US$1.1 billion Emirates Steel Industries finance deal - Press Release
15-Sep-2010 al hilal bank term arranger in Emirates Steel US$1.1bn project finance deal - Press Release
06-Sep-2010 ADIB leads Islamic tranche of AED 4.0 Billion project finance facility for Emirates Steel - WAM (Emirates News Agency)
26-Aug-2010 Emirates Steel gets $1bn loan for expansion - Arab News
01-Aug-2010 General Holding Corporation And Emirates Steel Secure Us$2.2 Billion Financing To Cover Emirates Steel's Expansion Projects - Press Release
18-Apr-2010 Emirates Steel Targets Greenfield Investment Opportunities and Potential Acquisitions - Press Release
26-Jan-2010 Emirates Steel to Consolidate its Debt Financing in 2010 - Press Release
» More News
 
Emirates Steel Industries Building, Mussaffah Industrial Area, P.O. Box 9022, Abu Dhabi, United Arab Emirates, Abu Dhabi
Tel: +971 2-507-2144,+971 2-507-2128,+971 2-551-1187 | Fax: +971 2-507-2167 | Email: esi-steel@esi-steel.com | Website: http://www.esi-steel.com
  • Name: Alaa Al Zuraiqi
    Position: Sales Manager
    Tel: +971 2-507-2192
    Email alaa.alzuraiqi@esi-steel.com
  • Name: Ahmad Al Dhaheri
    Position: Vice President, Projects
    Tel: +971 2-551-1187
 
Danieli & C. Officine Meccaniche S.P.A
Contractor - EPC
Prestige Car Building, 16th floor, Khalidiya, P.O. Box 127231, Abu Dhabi, UAE
Tel: +971 2-681-2268 | Fax: +971 2-681-3368 | Email: info@uae.danieli.com | Website: http://www.danieli.com
  • Name: Paulo Baldo
    Position: Vice President of Middle East Projects
    Email p.baldo@danieli.it
Key:    Master Project    Package Project    Contract Project
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