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Sat, 21 Nov 2009 | 17:34 GMT

Projects Monitor 

Covering major construction projects in the Middle East
Updated: 23Sep09
 
ESI - Integrated Steel Complex - Phase II A
Country : UAE
Project Value : USD 1,100,000,000 Estimated
Sector : Industry | Steel
Contractor : Danieli & Company
Profile Type :  Contract Package  | Related Projects (4)
Phase:
EPC - Execution
Completion: Jun 2011
 
 
Owner : Emirates Steel IndustriesEmirates Steel IndustriesLoading... - UAE
Shareholders : Abu Dhabi Basic Industries CorporationAbu Dhabi Basic Industries CorporationLoading... - UAE
Location :
Abu Dhabi Industrial City 1, Abu Dhabi, UAE
Contract Type : EPC - Engineering, Procurement, Construction
Payment Terms : Lump Sum Turnkey (LSTK)
Facility Type : Integrated Steel Complex
Capacity : 1.4 million t/y of beam blanks and blooms
Background Emirates Steel IndustriesEmirates Steel IndustriesLoading...(ESI) plans to develop an integrated steel complex in Mussafah, ICAD I.

The project is phase II A of of Adbic's plan to expand its steel rolling operations in UAE to reach a capacity of 6.5 million tons per year.

The project includes a DRI plant and meltshop which will be identical to those in the first integrated complex but the caster will produce beam blanks and blooms.

The project will also cover the short fall of about 400,000 tonnes of steel billets that is required for the existing rolling mills.

Phase II (A & B) will cost areound USD 1.6 billion dollars.

The plant will be operated by Emirates Steel IndustriesEmirates Steel IndustriesLoading....

The gas will be supplied by Abu Dhabi National Oil Company.
Current Status In September 2009, 52% of the project construction works were completed.

In June 2011, the project is expected to be completed.
Previous Events In July 2009, civil works were completed and erection of structural steel started.

In 2008, construction started.

In February 2008, a USD 700 million EPC contract was awarded to Danieli & Company of Italy.
Scope of Work Construction of:
- 1.6 million t/y DRI plant
- 1.4 million t/y Melt shop/Cast to produce the semis (bloom 250 mm2 and beam blanks 280x220x90mm, 400x320x100mm and 610x320x100 mm)
Financing Source Phase II will be financed on a 60:40 debt equity ratio.

France's Natixis is the financial adviser.

In September 2009, ESI announced that the company rolled over the USD 700 million bridge loan, coming due in 2009, to the end of August 2010, and will seek USD 600 million in debt from the market at the start of 2010. ESI requested a roll over bridge loan of USD 700 million but received USD 850 million in credit. Italian export credit agency Sace is providing debt financing alongside a consortium of local banks.

In July 2009, ESI was working to extend the USD 700 million short-term loan by a further nine months.

In May 2008, ESI raised USD 700 million through an 18-month loan from seven banks. The loan was provided by the UK's HSBC, France's Natixis, National Bank of Abu Dhabi, Bahrain's Arab Banking Corporation, Japan's Mizuho, and Germany's HVB/Unicredit Group.
Expected Schedule
PhaseScheduleDescription
Completion Jun 2011 Project expected to be completed
Related Projects
Type Project Name Contract Value
ESI - Integrated Steel Complex - Phase I USD 800,000,000
ESI - Integrated Steel Complex - Phase II B USD 500,000,000
ESI - Integrated Steel Complex - Phase III USD 2,000,000,000
ESI - Integrated Steel Complex - Phase IX -

Project Schedule

SchedulePhaseDescription
Feb 2008 EPC Contract awarded to Danieli & Company
Jun 2011 Completion Project expected to be completed

Project News

05-Oct-2009 Emirates Steel Indus Output To Hit 3M Tons In 1Q '11 - Exec - Zawya Dow Jones News
16-Sep-2009 Emirates Steel signs Dh1.74bn contract - Emirates Business 24/7
15-Sep-2009 Abu Dhabi's Emirates Steel Indus To Acquire Gulf Steel Co - Zawya Dow Jones News
03-Sep-2009 Emirates Steel capacity reaches 2m tonnes - Gulf News
18-Jun-2009 Emirates Steel to invest Dh6bn for phase two - Emirates Business 24/7
17-Jun-2009 Mohammed Bin Zayed attends opening of the phase one expansion at Emirates Steel Industries - WAM (Emirates News Agency)
17-Jun-2009 UPDATE: Emirates Steel Indus May IPO, Eyes Acquisitions -Chmn - Zawya Dow Jones News
31-Mar-2009 Emirates Steel Industries Begins Commissioning of AED 802 Million Steelmaking Plant - Press Release
16-Jan-2008 $1b allocated for Emirates Steel expansion - Gulf News
 
Emirates Steel Industries Building, Mussfah Industrial Area, P.O. Box 9022, Abu Dhabi, United Arab Emirates
Tel: +971 2-507-2144,+971 2-507-2128,+971 2-551-1187 | Fax: +971 2-507-2167 | Email: esi@esi-steel.com | Website: http://www.esi-steel.com
  • Name: Ahmad Al Dhaheri
    Position: Assistant Vice President for Projects
 
Danieli & Company
Contractor 
Suite 701, Saeed Tower II, Sh. Zayed Road, P.O. Box 51792, Dubai,
Tel: +971 4-343-0771 | Fax: +971 4 343-0772 | Email: info@uae.danieli.com | Website: http://www.danieli.com/
Key:    Master Project    Contract Package
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