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Covering major construction projects in the Middle East
Updated: 08May12
 
MAC - Ras Al Zour Aluminum Complex - Aluminum Smelter - Cast House
Country : Saudi Arabia
Project Value : USD 350,000,000 Estimated
Sector : Industry | Aluminium
PMC : Fluor Arabia Limited
Contractors : Bechtel Corporation (EPCM) |  Samsung Saudi Arabia Company Limited (EPC)
Profile Type :  Contract Project
Associated Projects : Contract (10)
Phase:
EPC - Execution
Completion: Q1 2013
 
 
Owner : Maaden Aluminium CompanyMaaden Aluminium CompanyLoading... - Saudi Arabia
Shareholders : Saudi Arabian Mining CompanySaudi Arabian Mining CompanyLoading... - Saudi Arabia - 74.90 %
Alcoa - United States - 25.10 %
Location :
Ras Al Zour, Jubail, Al Sharqiyah , Saudi Arabia
Contract Type : EPC - Engineering, Procurement, Construction
Payment Terms : Lump Sum Turnkey (LSTK)
Facility Type : Cast House
Background Maaden Aluminium CompanyMaaden Aluminium CompanyLoading... plans to build a cast house as part of the Aluminum Smelter, located in the Minerals Industrial City at Ras Al Zour on the east coast of Saudi Arabia.

Feedstock for the smelter will be sourced from international markets till the refinery project comes on stream.

Fluor ArabiaFluor ArabiaLoading... is the overall PMC.
Expected Events
Schedule Contract Phase/Phase Description
Q1 2013 CompletionProject expected to be completed
Latest Events In May 2012, construction of the cast house was ongoing.

In Q1 2013, the project is expected to be completed.
Previous Events In September 2011, construction of the cast house started.

In May 2011, engineering works started.

In March 2011, the EPC contract was awarded to Samsung Engineering CompanySamsung Engineering CompanyLoading....

In November 2010, bidders submitted their proposals for the EPC contract.

In August 2010, the ITB for the EPC contract was issued.

In October 2008, the EPCM contract was awarded to BechtelBechtelLoading....
Scope of Work Construction of a cast house with all associated facilities.
Financing Source Riyad BankRiyad BankLoading... and Standard Chartered BankStandard Chartered BankLoading... are the Financial Advisers.

In December 2010, MaadenMaadenLoading... signed USD 2.1 billion of financing contracts with the Public Investment Fund (PIF). A loan of USD 1.3 billion was granted to the aluminum smelter.

On 30 November 2010, MaadenMaadenLoading... signed documentation for the financing of the smelter and rolling mill. The USD 1.9 billion deal was signed with local and international banks. The local banks include the National Commercial BankNational Commercial BankLoading..., Riyad BankRiyad BankLoading..., Samba,Samba,Loading... Banque Saudi FransiBanque Saudi FransiLoading..., Alinma bank,Alinma bank,Loading... Saudi Hollandi bankSaudi Hollandi bankLoading..., Al-Rajhi Bank,Al-Rajhi Bank,Loading... SabbSabbLoading..., ApicorpApicorpLoading... and Arab National Bank.Arab National Bank.Loading... The international banks include: Export Development Canada (EDC), NBD, BNP ParibasBNP ParibasLoading... and Standard CharteredStandard CharteredLoading....

In October 2010, the selected banking group consisting of 15 banks were in documentation stage. Banque Saudi FransiBanque Saudi FransiLoading... was appointed as the documentation bank for the smelter financing.

In August 2010, MaadenMaadenLoading... met with the lenders to work on the documentation for the financing.

7 June 2010, was the deadline for banks to respond. MaadenMaadenLoading... received some earlier responses.

On 1 May 2010, MaadenMaadenLoading... issued the RFP for the financing of the project.

In January 2010, export credit agencies were approached. The tenor on the debt will be over 15 years.
Contract Packages
Type Project Name Contract Value
MAC - Ras Al Zour Aluminum Complex USD 10,800,000,000
MAC - Ras Al Zour Aluminum Complex - Aluminum Smelter USD 5,000,000,000
MAC - Ras Al Zour Aluminum Complex - Aluminum Smelter - Materials Handling Facilities USD 100,000,000
MAC - Ras Al Zour Aluminum Complex - Alumina Refinery USD 2,000,000,000
MAC - Ras Al Zour Aluminum Complex - Alumina Refinery - Integrated Digestion and Evaporation Facility USD 65,000,000
MAC - Ras Al Zour Aluminum Complex - Alumina Refinery - Steam Host Facility USD 100,000,000
MAC - Ras Al Zour Aluminum Complex - Aluminum Calciners USD 89,000,000
MAC - Ras Al Zour Aluminum Complex - Aluminum Refinery - Steel Storage Tanks USD 60,000,000
MAC - Ras Al Zour Aluminum Complex - Aluminum Smelter - Potlines (Phase 1) -
MAC - Ras Al Zour Aluminum Complex - Aluminum Smelter -Tank Farm USD 200,000,000
MAC - Ras Al Zour Aluminum Complex - Rolling Mill USD 2,500,000,000

Project Schedule

ScheduleContract Phase/PhaseDescription
Oct 2008 EPCMContract awarded to BechtelBechtelLoading...
Aug 2010 EPCITB issued
Nov 2010 EPCBidders submitted their proposals
Mar 2011 EPCContract awarded to Samsung Engineering CompanySamsung Engineering CompanyLoading...
May 2011 EPCEngineering works started
Sep 2011 EPCConstruction of the cast house started
Q1 2013 CompletionProject expected to be completed
 
Smint Al Sharqiyah Building, 1st, 2nd, 9th and 11th Floor, Al Khobar Highway, P.O. Box 32001, Al Khobar 31952, Saudi Arabia, Al Sharqiyah
Tel: +966 3-881-1970 | Fax: +966 3-881-1964
  • Name: Abdullah Busfar
    Position: Vice President, Aluminium SBU and Project Management
  • Name: Abdulaziz Al Halabi
    Position: Director Engineer
    Tel: +966 3-881-1970 ext:9377
  • Name: Essam Al Digheifer
    Position: Head of Procurement Department
    Tel: +966 3-881-1970 ext:9267
 
Engineering Center, 7th Floor, 100 Road, Jubail Industrial City, Samsung Naffora Techno Valley, P.O. Box 35816, Jubail 31961, Saudi Arabia, Al Sharqiyah
Tel: +966 3-356-5900 | Fax: +966 3-356-5984,+966 3-356-5929 | Website: www.ssa.samsungengineering.com
 
Bechtel Corporation
Contractor - EPCM
San Francisco, P.O. Box 193965, California 94119, United States
Tel: +1 415-768-1234 | Fax: +1 415-768-9038 | Website: http://www.bechtel.com
  • Name: Alain Roy
    Position: Project Procurement Manager
    Tel: +1 514-394-2996
    Email aroy@bechtel.com
  • Name: Damien Mitchell
    Position: Contracts Manager
    Tel: +1 514-394-2747
    Email jdmitche@bechtel.com
 
Fluor Arabia Building, King Abdulaziz Street, P.O. Box 3381, Al Khobar 31952, Saudi Arabia, Al Sharqiyah
Tel: +966 3-882-9292 | Fax: +966 3-882-6448
  • Name: Colin McKenzie
    Position: Vice-president & general manager, Fluor Arabia
  • Name: Larry Greer
    Position: Procurement Manager
    Tel: +966 3-882-9292 ext:2200
    Email larry.greer@fluor.com
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