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Covering major construction projects in the Middle East
Updated: 23Apr12
 
MAC - Ras Al Zour Aluminum Complex - Alumina Refinery - Steam Host Facility
Country : Saudi Arabia
Project Value : USD 100,000,000 Estimated
Sector : Industry | Aluminium
PMC : Fluor Arabia Limited
Contractor : Samsung Saudi Arabia Company Limited (EPC)
Profile Type :  Contract Project
Associated Projects : Contract (10)
Phase:
EPC - Execution
Completion: 2013
 
 
Owner : Maaden Aluminium CompanyMaaden Aluminium CompanyLoading... - Saudi Arabia
Shareholders : Saudi Arabian Mining CompanySaudi Arabian Mining CompanyLoading... - Saudi Arabia - 74.90 %
Alcoa - United States - 25.10 %
Location :
Ras Al Zour, Jubail, Al Sharqiyah , Saudi Arabia
Contract Type : EPC - Engineering, Procurement, Construction
Facility Type : Steam Host Facility
Background Maaden Aluminum CompanyMaaden Aluminum CompanyLoading... (MACMACLoading...) plans to build a steam host facility as part of the Aluminum Complex, located in the Minerals Industrial City at Ras Al Zour on the east coast of Saudi Arabia.

The facility will be built at the 1.8 million t/y alumina refinery which is part of phase 2 of the aluminum complex.

Fluor ArabiaFluor ArabiaLoading... is the overall PMC.
Expected Events
Schedule Contract Phase/Phase Description
Nov 2012 EPCConstruction expected to start
2013 CompletionProject expected to be completed
Latest Events In April 2012, engineering works were ongoing.

In November 2012, construction is expected to start.

In 2013, the project is expected to be completed.
Previous Events In January 2012, engineering works started.

In December 2011, the EPC contract was awarded to Samsung Saudi Arabia Company Limited.

In November 2011, bids for the EPC contract were under evaluation.

In Q3 2011, bidders submitted their proposals for the EPC contract.

In June 2011, the ITB for the EPC contract was issued.
Scope of Work Construction of a steam host facility including:

-Installation of boilers and other steam generating equipment
Financing Source Riyad BankRiyad BankLoading... and Standard Chartered BankStandard Chartered BankLoading... are the Financial Advisers.

In November 2011, MaadenMaadenLoading... Aluminium Company secured a USD 1 billion from the Public Investment FundPublic Investment FundLoading... for the financing of phase 2.

In October 2011, MaadenMaadenLoading... Aluminium Company signed a 16-year financing deal. The deal includes conventional and Islamic allocations totaling USD 991.5 million with 13 local and international banks including National Commercial BankNational Commercial BankLoading..., Riyad BankRiyad BankLoading..., Saudi French BankSaudi French BankLoading..., Al-Rajhi BankAl-Rajhi BankLoading..., Samba Financial GroupSamba Financial GroupLoading..., Alinma BankAlinma BankLoading..., Arab National BankArab National BankLoading..., Saudi British BankSaudi British BankLoading... (SABB), Bank AlJaziraBank AlJaziraLoading..., Saudi Hollandi BankSaudi Hollandi BankLoading..., Saudi Investment BankSaudi Investment BankLoading..., Emirates BankEmirates BankLoading... and Export Development Canada. The remaining SAR 4.35 billion (USD 1.16 billion) will be secured by the Public Investment FundPublic Investment FundLoading... and the Saudi Industrial Development FundSaudi Industrial Development FundLoading....

In July 2011, a banking group for the financing deal was formed and pricing on the USD 1 billion commercial bank tranche was decided. The formed banking group includes local Saudi lending banks and international banks as well.

In mid June 2011, banks submitted their confirmation and commitment letters to MaadenMaadenLoading... regarding the financing deal for the project (extended from 8 June 2011).

On 7 May 2011, banks received the information package details of the financing plan.

In May 2011, MaadenMaadenLoading... launched the financing process for the project and sent information packages to banks on the financing for the project. The financial scheme will include a USD 2.16 billion debt package made up of USD 1 billion each from commercial banks and the Public Investment Fund (PIF)Public Investment Fund (PIF)Loading..., and a USD 160 million loan from the Saudi Industrial Development fund (SIDF)Saudi Industrial Development fund (SIDF)Loading.... The debt will have a tenor of 16 years and will be on a 60:40 debt and equity ratio basis.

In December 2010, preparations to approach banks regarding the financing of the project started.
Contract Packages
Type Project Name Contract Value
MAC - Ras Al Zour Aluminum Complex USD 10,800,000,000
MAC - Ras Al Zour Aluminum Complex - Aluminum Smelter USD 5,000,000,000
MAC - Ras Al Zour Aluminum Complex - Aluminum Smelter - Materials Handling Facilities USD 100,000,000
MAC - Ras Al Zour Aluminum Complex - Alumina Refinery USD 2,000,000,000
MAC - Ras Al Zour Aluminum Complex - Alumina Refinery - Integrated Digestion and Evaporation Facility USD 65,000,000
MAC - Ras Al Zour Aluminum Complex - Aluminum Calciners USD 89,000,000
MAC - Ras Al Zour Aluminum Complex - Aluminum Refinery - Steel Storage Tanks USD 60,000,000
MAC - Ras Al Zour Aluminum Complex - Aluminum Smelter - Cast House USD 350,000,000
MAC - Ras Al Zour Aluminum Complex - Aluminum Smelter - Potlines (Phase 1) -
MAC - Ras Al Zour Aluminum Complex - Aluminum Smelter -Tank Farm USD 200,000,000
MAC - Ras Al Zour Aluminum Complex - Rolling Mill USD 2,500,000,000
Project News
17-Oct-2011 Saudi Arabia: Maaden, Alcoa seal financing deals - Arab News

Project Schedule

ScheduleContract Phase/PhaseDescription
Jun 2011 EPCITB issued
Q3 2011 EPCBidders submitted their proposals
Dec 2011 EPCContract awarded to Samsung Saudi Arabia Company Limited
 
Bidders Awarded
Jan 2012 EPCEngineering works started
Nov 2012 EPCConstruction expected to start
2013 CompletionProject expected to be completed

Project News

17-Oct-2011 Saudi Arabia: Maaden, Alcoa seal financing deals - Arab News
 
Smint Al Sharqiyah Building, 1st, 2nd, 9th and 11th Floor, Al Khobar Highway, P.O. Box 32001, Al Khobar 31952, Saudi Arabia, Al Sharqiyah
Tel: +966 3-881-1970 | Fax: +966 3-881-1964
  • Name: Khaled El Issa
    Position: Steam Host Facilities Manager
    Tel: +966 3-881-1970 ext:9434
  • Name: Abdullah Busfar
    Position: Vice President, Aluminium SBU and Project Management
 
Engineering Center, 7th Floor, 100 Road, Jubail Industrial City, Samsung Naffora Techno Valley, P.O. Box 35816, Jubail 31961, Saudi Arabia, Al Sharqiyah
Tel: +966 3-356-5900 | Fax: +966 3-356-5984,+966 3-356-5929 | Website: www.ssa.samsungengineering.com
  • Name: Tony Fernandez
    Position: Projects Manager
    Tel: +966 3-340-1222 ext:6
 
Fluor Arabia Building, King Abdulaziz Street, P.O. Box 3381, Al Khobar 31952, Saudi Arabia, Al Sharqiyah
Tel: +966 3-882-9292 | Fax: +966 3-882-6448
  • Name: Colin McKenzie
    Position: Vice-president & general manager, Fluor Arabia
  • Name: Larry Greer
    Position: Procurement Manager
    Tel: +966 3-882-9292 ext:2200
    Email larry.greer@fluor.com
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